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Precision
Orthotics Solutions

A Stepwise System for Clinical Practice

Healsy Orthotics delivers a full spectrum of solutions, from Pre-mold to Semi-custom and Full-Custom. This ensures optimal support for each patient’s anatomy and clinical needs. From quick screening to advanced digital design, we provide clinics with a reliable and scalable orthotic care system.

Healsy
Pre-mold

Health Pro

The HEALTH PRO line consists of three series Motion, Perform and Slim offering professional orthotic solutions tailored to each patient’s arch type (High l Mid l Low) and activity needs. With Pre-molds, each product is engineered with arch specific design to provide tailored support across a wide range of needs and personalised comfort.

3FEET MOTION

Pre-mold orthotic developed for healthcare professionals, combining flexibility and stability for prolonged walking and rehabilitation.
Built with a lightweight structure, breathable cover, and EVA stability materials.

3FEET PERFORM

This performance-focused orthotic is engineered to optimise power transfer, efficiency, and agility. Featuring a lightweight design and responsive materials, it enhances shock absorption and energy return, making it ideal for running, training, and sports activities.

3FEET SLIM

This thin, slim-profile orthotic is designed for narrow footwear including slim-fit and dress shoes. While minimal in thickness, it still delivers essential arch support and cushioning.

Healsy
Semi-custom

EVERY DAY, EVERY FEET, EVERY SHOES, EVERY SPORT

"From pain relief and injury prevention to rehabilitation and sports performance, our solutions are effective not only for everyday life but also across a wide range of sporting activities."

01

Slim but Strong Support

Structural stability for arch/heel in a thin profile

02

Flexible & Shock-Absorbing

Helps reduce repeated impact during walking/ running /jumping

03

Responsive Energy Return

Contributes to efficient toe-off propulsion

04

Layering Technology

300+ materials stacked by
region in a single sheet

05

Remoldable On Site

Quick fine-tuning with re-heating when needed

06

Versatile Use

From heavy athletes to narrow shoes and high-intensity sports

Semi-custom Orthotics : Modular System with 18 Options

Modular System with 18 Options

A modular semi-custom system that determines the most suitable design based on foot shape, arch height, depth, width, heel alignment, contact area, and flexibility. With 18 modules available, it offers tailored combinations for different purposes. Compared with standard Pre-mold orthotics, it delivers a more precise customised effect, while providing quicker turnaround and greater cost-effectiveness than full custom orthotics. In clinics, the most suitable model and module can be selected instantly according to the patient's condition, arch type and plantar pressure profile, ensuring optimal solutions for rehabilitation, sport, and everyday activities.

PATHO-LOGIC :
Clinically Validated Modules for Pathological Conditions

The patho-logic range includes modules designed to address the problems of metatarsalgia, talalgia, supination, pronation and pathologies caused by instability in the midfoot and hindfoot. These modules have been clinically validated by practitioners and laboratories.

COMFORT STANDARD

Comfort Standard is ideal for wide fit footwear, providing comfort for sensitive feet and forefoot protection. It is composed of the following materials

META STANDARD

For moderate and wide footwear volumes in cases of forefoot pain. Real full-length comfort and extreme forefoot protection.

HEEL STANDARD

Ideal for slim fit footwear, providing stability, comfort and rearfoot protection.

STABILITY

A biomechanical module designed to stabilise the foot at the midfoot and rearfoot. Constructed with high-rigidity materials to provide optimal support while maintaining comfort across all lengths.

ANTI PRONATION

ANTI-PRONATION allows for the creation of orthotic insoles in order to correct overpronation of the feet.

ANTI SUPINATION

ANTI-SUPINATION allows for the creation of orthotic insoles in order to correct oversupination of the feet.

SPORT SPECIFIC :
Performance Modules for Sporting Demands

The sport-specific range includes modules designed to meet the requirements of regular sporting activity in terms of support and dynamism. They are adapted to the different footwear volumes: narrow, medium or wide. The range meets very specific needs, such as rearfoot cushioning, midfoot stability as well as forefoot propulsion and stabilisation.

RUN LIGHT PROTECT

Designed for runners, this thin orthotic is light weight and ideal for narrow footwear. It protects the forefoot and absorbs ground reaction forces to reduce fatigue and stress.

STUDS

A thin orthotic designed for sports requiring studs. It features a forefoot pad to protect the stud zone and special reinforcements to guide the foot during acceleration and changes in direction.

SWING

Swing was developed by biomechanics experts to improve performance in swinging motions with golf clubs and racket sports.

BIKE

Proud of our many partnerships with pro cycling teams, we have designed a model inspired by the solutions used by elite racers.

OUTDOOR

OUTDOOR can be used to make orthopaedic hiking products. This model combines support, comfort.

MULTISPORT ㅣ FITNESS

Multisport Standard Premium is designed to provide comfort and dynamism during sporting activities. Ideal for slim fit footwear.

CHILDREN :
Modules Designed for Growing Feet

Offers a wide range of children's module specially adapted to the anatomy of their feet and their foot volume.

EVERYDAY KIDS

EVERYDAY KIDS allows for the creation of orthotic insoles for general activity daily living purpose.

KIDS MULTISPORT

Kids Multisport Standard Premium is designed to provide comfort and dynamism during sporting activities. Ideal for slim fit footwear.

SEVER

This model is ideal for slim-fit footwear, offering comfort, stability and rearfoot protection.

STIMULATION

A special construction that stimulates the muscles in the foot arch and relaxes the peroneal muscles. Model suitable for young children and adolescents.

CITY :
Modules Designed for Dress Shoes and Urban Comfort

Modules from the city range, specially designed for dress shoes. They are designed for four shoe volumes: narrow, slim, standard and volume.

Offers a wide range of children's MODULE specially adapted to the anatomy of their feet and their foot volume.

CITY STANDARD

City Standard is ideal for medium-width footwear. It has protection at the hindfoot and provides overall comfort. It is made of the following components.

CITY SLIM

This rigid and comfortable City Slim product is ideal for narrow shoes. It consists of the following elements.

Healsy
Full-custom

THE NEW STANDARD IN CUSTOM ORTHOTICS

Smartly Engineered for Clinicians Who Expect More
Smarter, faster, and tailored to your needs meet Healsy, a next-generation orthotic system designed to enhance the workflow of podiatrists. We craft orthotics the way professionals truly want them: clinically precise, fully customised, and ready to perform. An innovative solution that goes beyond the limits of traditional methods. Perfect fit. Ultimate satisfaction. Experience the difference with Healsy

Healsy
outperforms casting and 3D printing in every way

Our advanced system delivers superior results across all categories from material variety and modifiability to production speed and cost efficiency.

Unlike traditional methods such as casting or limited 3D printing options, Healsy provides a smarter, faster, and more flexible solution tailored to clinical demands.

Have questions or looking to partner with us?
Reach out anytime at contact@healsy.com.au
We're here to help - Monday to Friday, 9am-5pm (AEST).