At Healsy, you can achieve

Your Custom
Orthotic Solution Designed for Podiatrists

Designed for Podiatrists

Bespoke Orthotics,
Tailored for Your Patients

No two feet are the same. That’s why we don’t just produce orthotics from a mold we create truly tailored solutions that respond to the patient’s anatomy, gait, and lifestyle.
Instead of relying on a typical thick polypropylene shell that is heavy, rigid, and difficult to adjust, we manufacture orthotics using slimmer, fully adjustable designs.
Podiatrists have full control over every detail from posting and arch height to material stiffness and correction zones and we deliver exactly as prescribed.
Technology has evolved, but the fundamentals remain the same:
Orthotics should be precise, comfortable, and clinically effective.

You design it. We bring it to life.

Built for Precision.
Powered by Flexibility.
Delivered Fast.

Fully Customisable

Precision control down
to the millimeter

Move beyond the limitations of casting and fixed 3D printing. From posting angle and heel cup depth to arch stiffness and top cover material, every detail can be fine-tuned to match your patient’s exact needs. Your design isn't restricted by templates it’s truly bespoke.

Fast & Reliable

Delivered in 5-7
business days
on average

Despite high customisation, our orthotics are produced and shipped within 24 hours. We maintain clinical precision while ensuring fast turnaround so you can treat more patients, without delay.

Easy Order Process

Built for clinicians.
Controlled by you.

Our intuitive order system is built specifically for podiatrists, physiotherapists and all other health professionals. Upload scans, select materials, and finalise orders with just a few clicks. No technical hassle just full control and clinical accuracy, made simple.

Traditional  vs Our System

Healsy Orthotics

Smart Questions. Smarter Orthotics.

Why choose Healsy over other systems?

Why choose Healsy over other systems?

Current polypropylene shell is heavy, rigid, and difficult to modify after production.
3D printing offers some precision, But uses limited materials, isn’t adjustable, and often creates waste. Healsy allows full customisation with diverse thermoformable materials, on-the-spot modification, faster turnaround 5-7 days, and eco-conscious production.

Current traditional way is heavy, rigid, and difficult to modify after production. 3D printing offers some precision, But uses limited materials, isn’t adjustable, and often creates waste. Healsy allows full customisation with diverse thermoformable materials, on-the-spot modification, faster turnaround 5-7 days, and eco-conscious production.

Traditional Way

Plaster I Foam Casting

Production Speed

Slow

3-7 days or more

Environmental Impact

High

waste, single-use materials, difficult to
recycle

Material & Functionality

Limited material options

Dynamic Movement customisation

Not possible

On-the-Spot Modification

Not possible

requires full remake

3D Printing

Production Speed

Moderate

2-5 days

Environmental Impact

High

Material & Functionality

Limited material options

Dynamic Movement customisation

Not possible

On-the-Spot Modification

Not possible

Milling System

Production Speed

Moderate

High

Environmental Impact

High

Material & Functionality

Limited material options

Dynamic Movement customisation

Not possible

On-the-Spot Modification

Not possible

Healsy System

OPCT® Based

Production Speed

Very fast

Scan → immediate design,
ships within 24 hours

Environmental Impact

Low

Recyclable materials, minimal dust, eco-friendly material variety

Material & Functionality

100+ functional materials
can be combined

Antimicrobal, cushioning,
shock-absorbent, corrective, etc

Dynamic Movement customisation

Activity-specific design

(e.g. running, jumping) via force-profile-based workflow

On-the-Spot Modification

Immediate on-site adjustment

reinforcement using heat-activated tuning

How does the order process work?

You don’t need to know all materials,
just tell us what the patient needs.

STEP 1. Scan the foot using our iPad & App.

STEP 2. Fill out the prescription and submit.

STEP 3. We build and ship the custom orthotics within 24 hours.

Have questions or looking to partner with us?
Reach out anytime at contact@healsy.com.au
We're here to help - Monday to Friday, 9am-5pm (AEST).